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F 200 Step/Build Sheet |
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Block Prep ___ Disassemble/inspect ___ De-bur block ___ Chamfer lifter guides ___ Check bore/crank alignment ___ 3 axis line bore (if needed) ___ Finish hone/fit piston ___ Deck block for pop-up ___ Check/adjust cam end play
Component Prep ___Clearance piston pin bosses ___ Prep piston skirt/lands ___ De-bur/polish crank ___ Check/adjust pin/rod clearance ___ Adjust end gap/fit rings to bore ___ Check/adjust crank end play ___ Assemble short block ___ Install flywheel
Valve Train/Head ___ Port head/intake track ___ Prep guides ___ Prep valve faces/Rix trix ___ Prep seats/Rix trix ___ Super lap/fit valves ___ Check valve spring tension ___ Pre assemble valves/springs ___ Check head gasket thickness ___ Conduct minimum cc tech ___ Mill head as needed for cc
Valve Train Clearances/Specs
Exhaust Intake ______ ______ Valve Opens ______ ______ Valve Closes ______ ______ Nose pressure (spring) ______ ______ Seat pressure (spring) ______ ______ Valve lash setting
Set-Up Information
______ Ignition before T.D.C. (degrees) ______ Flywheel key number ______ Pop-up ______ Spark plug ______ Rod type ______ Piston type
Rix engine builds include at least over 25 extra steps that are not listed on this step sheet.
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Top End Assembly ___ Finish assemble head/valves/springs ___ Install push rods ___ Install rockers/adjust valve lash ___ Install head/gasket ___ Torque head bolts to spec ___ Re tech for 24 cc minimum ___ D.I.R. as necessary to meet cc tech ___ Install intake manifold
Carburetion/Fuel ___ Disassemble/inspect carb ___ Modify pulse passage/non pump ___ Set pop-off pressure for gas ___ Assemble double check pop-off ___ Assemble throttle link components ___ Attach/align air cleaner cup
Final Assembly ___ Attach carb to head ___ Fit/install header ___ Install finger guard ___ Assemble cover components
Test Fire ___ Add break-in oil ___ Install on Dyno for 30 minute break in ___ Drain oil/fill with synthetic ___ Conduct Dyno run test pull ___ Make adjustments as necessary ___ Drain oil/make ready for shipment
Running Clearances/Set-Up ______Crank pin diameter ______ Pin/rod clearance ______ Piston/skirt to wall clearance ______ Bore size ______ Top ring end gap ______ 2nd ring end gap ______ Oil control end gaps ______ Head gasket thickness
Suggested Adjustments ______ Carb “H” adjustment needle ______ Carb “L” adjustment needle ______ Install fuel filter close to tank ______ Carb pop-off pressure Give us a call for any additional information. 330 494 5107 |
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